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Address:PolyStone Plaza, No.1 Huan Sheng Street, Nansha District, Guangzhou, China
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Umbrella manufacturer production customization process

Keyword:manufacturer news Addtime:2019-10-18

Umbrellas are often unable to be mechanized and mass-produced due to their special structure, and most of the processes need to be completed manually. Let's take a look at how an umbrella is produced.

When all production processes are carried out, materials are generally purchased, including umbrella cloth, umbrella frame, umbrella handle. After the materials are in place, the formal processing and production process begins. In addition to the umbrella cloth that needs to be cut, many of them are assembled with bought accessories.


The first step: large cutting and edge trimming
The so-called big cut is to cut rolls of umbrella cloth into thin strips. This process can be done with a cloth cutting machine or a worker with a blade. When the cloth piece is opened, it will be pulled to the side (to prevent the umbrella cloth from running out of yarn), and the umbrella cloth with the pulled side will be handed over to the small tailor (hereinafter referred to as the small tailor) ).

umbrella

Step 2: Minor cut
The so-called small cut is to cut the long-shaped umbrella cloth after the big cut into pieces of triangular pieces, which are used as the umbrella surface of the umbrella. The worker first uses some wooden strips to make a triangular wooden frame, puts the wooden frame on the umbrella cloth, and then carefully cuts it out piece by piece with a blade. This procedure is completely manual and does not use any machinery.

Step 3: Umbrella printing
After finishing the small cut, the workers will leave the patterns and words on the umbrella surface by means of screen printing. The characteristic of screen printing is that the color of the pattern is bright and clear, and it is generally ideal to print a solid color pattern or company logo. Modern screen printing technology uses photosensitive materials to make screen printing plates through photo-making methods. During printing, the ink is transferred to the substrate through the mesh of the graphic part by the squeeze of the squeegee, forming the same graphic and text as the original. The screen printing equipment is simple, convenient to operate, simple in printing and plate making, low in cost, and strong in adaptability. In addition, there are two methods of umbrella printing, offset printing and thermal transfer, which we will introduce in more detail in the future.

Step 4: Combine the film
After the silk screen is completed, the worker can stitch the triangle piece with a sewing machine to make the umbrella surface. Different types of umbrellas have different numbers of triangles on the umbrella surface, ranging from 6 to 24. This step is extremely important. The needles of the locomotive should be thin and the number of needles should be dense enough, otherwise there will be water seepage when it rains.

Step 5: Treatment of accessories and umbrella surface
After the umbrella surface is completed, the worker uses a special machine to install umbrella beads on each corner. Umbrella beads are important accessories for umbrellas, used to fix the umbrella surface on the ribs. It is also necessary to equip the umbrella with an umbrella strap and an umbrella cover, and then top the umbrella surface (otherwise the umbrella cannot be mounted on the umbrella stand) and sew the umbrella strap on the umbrella surface.

Step 6: Sewing the umbrella
This procedure is to join the umbrella surface to the umbrella ribs. Workers must connect the umbrella surface to the umbrella ribs by hand, stitch by thread. No machine can be used. For each umbrella rib, the worker usually uses two to three knots to tie it. Tighten the ribs and the surface of the umbrella. Now there are machines that can complete this process.

Step 7: Assemble the accessories
After sewing the umbrella, an umbrella has been basically completed. Now it is necessary to conduct a rough inspection of the umbrella and deal with the thread ends. The next step is to help the quality of the umbrella fittings, mainly to install the umbrella top, hat flower and handle. Such an umbrella is basically ready.

Umbrella Custom

step 8: quality inspection
The last step before packing is to check whether the umbrella to be packed is qualified. There is a problem that needs to be repaired.

Step 9: Packaging
After the umbrella is tested and confirmed that there is no problem, the cloth cover and OPP cover should be installed, and the box should be packed. After the box is packed, the number and weighing are required to ensure that the quantity of each box is the same. Finally, it is put into storage and waits for delivery.


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Email:GreenSoure@foxmail.com    Address:PolyStone Plaza, No.1 Huan Sheng Street, Nansha District, Guangzhou, China

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